Packaging systems for ampoule, injection vials and syringes, etc.

As we all know, Uhlmann is a leading pharmaceutical packaging line manufacturer and a service provider and problem solver for all aspects of pharmaceutical packaging. However, do you know that about 15% of the equipment manufactured by this company has nothing to do with pills?

Uhlmann began to diversify its products as early as the 1980s, not only packaging tablets, but also packaging ampoules, injection vials, syringes, injection needles, bottles and other forms of administration to blister packs. Form or direct carton packaging. Uhlmann's basic philosophy is to apply the know-how and experience gained by the company in the tablet packaging business to the packaging of other products and to launch new business areas. This strategy was successfully implemented in the following years, allowing Uhlmann to provide a wide range of modern packaging solutions. Uhlmann has achieved "covering the entire field" for the needs of pharmaceutical packaging for a wide range of products, providing cost-effective, hygienic, reliable and fast packaging processes that are extremely easy to operate and suitable for both high-volume and small-volume applications. package of. The 3 thermoforming machines handle all packaging requirements for non-pill products, and a wide variety of feeders can provide the best solution for each product. 9 types of cardboard packaging machines from the Uhlmann series can be used to pack various products into cartons, with accessories like spoons and brochure pages. These devices now account for approximately 1/6 of Uhlmann's machinery investment, and this ratio is beginning to increase.

Winning magic

Uhlmann is ready to deal with the current development trend. Let us give just one example: Recently Uhlmann provided a packaging line consisting of a UPS 1030 ET thermoforming machine, including a robot feeder and a C 130 cardboard wrapping machine. Our customers are looking for efficient and efficient vial and ampoules packaging solutions for medium production capabilities. They chose UPS 1030 ET. Due to the draw depth of only 25mm, this is an ideal packaging device for the products involved; the maximum output is up to 350 blisters of the appropriate size per minute. In terms of performance specifications, the UPS 1030 ET is a true universal machine. The modular structure of the equipment allows the system to integrate all the functions and customize the latest automatic control technology so as to protect the customer's investment in the future so that it will not become obsolete. The system also includes a robot feeder. The robot takes the vials and ampoules out of the warehouse and puts them gently and precisely in the proper position in the film pocket. The point to point out here is that the vacuum gripper of the robot arm has a continuous adjustment capability that can be accurately expanded to the required product diameter. The vials and ampoules are now packed in blisters. They then enter the C130 cardboard packaging machine and are packaged as collapsible cartons. Then use the control balance to check the weight of the box and make sure the number of ampoules in the carton. For customers, this packaging line is the ideal process solution, tailored to their specific needs, with pharmaceutical safety and process compatibility, and always brings first-rate packaging results. Below is a list of "ampoules & Co." series devices.

Liquid thermoforming machine

Thermoformers used for packaging bottles and ampoules must meet many special requirements, and in particular must meet the requirements of the product's sealed form; for sealing bottles and ampoules to blister packs, platen sealing is the only viable technology. In order to ensure that the product fits into the blister, the thermoforming machine must have the proper draw depth. A wide range of specifications is also a big advantage. In the Uhlmann range, the B 1240, UPS 1030 ET and UPS 4 ET thermoformers meet these requirements, making the Uhlmann range ideally suited for the packaging of bottles and ampoules.

Feeder to meet various needs

The feeder is the most critical component of the thermoforming machine. If the feeding system has problems, even the most flexible and versatile thermoforming machines will become useless. The performance and efficiency of the entire system depends on the feeding program. Uhlmann has a wide range of feeder variables to meet a variety of different needs, different production standards and different products. The "ampoules & Co." series feeders have been extended from simple slide-based systems to robots with up to 5 axes. They have a freely programmable system that is permanently integrated on the packaging line. One common feature of all feeder systems is that the product is placed in the blister with optimal safety. This allows the system to efficiently complete a series of packaging tasks while also adapting to the ever-increasing diversity of products and new management models.

For a more perfect packaging horizontal cardboard packaging machine

The "C" Uhlmann paperboard packaging machine includes a series of machines, the difference being the different productivity and pitch, that is, the process design conditions that meet the production requirements in each case are different. These machines are usually used for packaging blisters, but they can also be used directly in carton packs in the form of bottles, vials, pouches and other products. They are designed with suitable components for product supply and delivery such as pipettes, dose spoons, or product information leaflets.

In fact, the technical possibilities are limitless, regardless of what is packed in the carton, or the need for packaging is a combination of different items. Just to give an example to illustrate: a Uhlmann's customers use C 2205 to package bottles, product information leaflets, and straws, all in the same cardboard box. The bottles are fed one by one into the grid by means of a screw feeder, which is supplied by a rotary feeder. The vacuum cup accurately places the straw in the correct position next to the bottle. The product information sheet is also assigned to the required grid. Afterwards, all these items are placed horizontally in the carton. Due to the product's productivity of up to 250 cartons per minute, the C 2205 is regarded as the "Equation 1" unit of the bottle packaging operation. All details are carefully designed, and each step of the workflow seamlessly follows the previous step. This level of perfection is not unique to the C 2205, and all Uhlmann cardboard packaging machines have this feature.

Vertical cardboard packaging machine

The latest innovation in the area of ​​cardboard packaging machines T 2060 The Top Loader is a highly flexible machine, as its name suggests, is filled with boxes from the top. The top-loading device is mainly used for combination packaging and is characterized by the packaging of many different items, such as treatment-related drug packages; packaged packages for special treatment; liquid packages with swabs, syringes, needles, and booklets; doctors Used sampling packages and self-diagnosis packages. The top loading device allows the product to be placed in a straight line or layered as required, resulting in a stable, compact, and clear packaging unit. This machine can even meet the special needs of older patients, such as easy-to-handle packaging. The flexibility the machine can provide is reflected in its wide range of incredible formats. The concept of design is to make the system perfect through multi-functional system components (feeder, conveyor system). The machine can be retrofitted with additional modules or components as needed to ensure smooth transition to other products.

The right solution

In summary, Uhlmann offers 13 alternative blister packaging machines, including numerous feeder variants, 9 cardboard packaging machines and 10 end-of-line packaging machines. Users can assemble the ideal packaging line that meets exacting needs. This series of machines makes Uhlmann's products cover all the productivity and format requirements. Through this product portfolio, Uhlmann can provide tailor-made packaging processes according to the requirements of any place in the world, any customer, and future needs.


Source: Process Industry