The company uses three vertical forming/filling/sealing machines to package the product. Each machine is equipped with a multi-head electronic scale above it. After the product is weighed, it is dropped into a vertical forming/filling/sealing machine and packaged in plastic bags.
Cornfields installed a metal detector behind the vertical form/fill/seal machine to check for metal debris in the bag. The company chose Lock's inspection system, which meets their requirements for large diameter, stringent testing equipment. Lock's MET 30+Waferthin detectors are sensitive and compact, and can detect tiny pieces of stainless steel, enabling Cornfields to meet its own quality control standards and satisfy its customers' quality standards.
Cornfields has two vertical form/fill/seal machines manufactured by Hayssen Packaging Technologies, a vertical form/fill/seal machine manufactured by Matrix Packaging Machinery. Yamato's multi-head electronic scales are installed above each vertical form/fill/seal machine to weigh the product.
New metal detectors are installed on three vertical form/fill/seal machines. The electronic device of the detector can be operated either through a small keyboard installed on the search head or via a separate remote control board, which is very easy to operate.
The Waferthin metal detector, with a 7-inch aperture and a 5-inch height, can be easily installed between the discharge chute of the weighing machine and the bagging machine. Its size is a major consideration for Cornfields, because replacing existing stainless steel funnels will incur additional expense and inconvenience, and they do not want to do so. The Waferthin detector is compact and designed for high-speed integrated packaging system applications, while high-speed integrated packaging systems are becoming more common in the fast food and confectionery industries.
The electronic device of the metal detector is directly mounted on the search head of the detector and can be operated either through a small keyboard mounted on the search head or through a separate remote keypad. This saves valuable space for electronic scales and bagging machines and eliminates the need for housings. When the operator needs to set or adjust the settings of the detector, it is easy to complete.
Henry, the president of Cornfields, explained: “We have found that it is often the case that metal detection equipment can meet sensitivity requirements but cannot meet space or installation requirements.†He said: “Lock's Waferthin detector meets our performance specifications. No major changes have been made to our production line."
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